
Mercury MerCruiser Service Manuals Engines, Sterndrive, Outdrive, Jet Drive
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How to Identify what MerCruiser, Alpha or Bravo outdrive you have.
Mercury MerCruiser Outdrives and Sterndrives
Alpha Generation 1 model production began in 1983 and ran through 1990. The Serial Number Range for these models ranged from 6225577 Thru 0D469858
MerCruiser Alpha Outdrives
- Alpha One Generation 1 Outdrive 1984-1992
- Alpha One Generation 2 Outdrive 1992+
Alpha Generation 2 model was introduced in 1991 and is currently still in production. The Alpha Generation 2 models have been broken into several different Serial Number Ranges as follows:
- 1991 thru 1995 – 0D469859 Thru 0F679999
- 1996 thru 1997 – 0F680000 Thru 0K999999
- 1998 and Up – 0L100040 And Up
Bravo 1: With a focus on high speed performance, the Bravo 1 sterndrive is used for single, twin or triple engine applications and can produce speed up over 100 mph for gas engines up to 600 HP. In addition to triple-digit speeds, the exclusive performance torpedo design and dual water pickups allow the Bravo 1 to handle high and low speeds well.
Bravo 2: The Bravo 2 sterndrive is designed for twin engine applications and can power a boat up to 55 mph for gas engines up to 450 HP. With a wide gear case, the Bravo 2 is able to accommodate a propeller up to 20” in diameter that propels a boat on plane faster and improves fuel economy.
Bravo 3: MerCruiser Bravo 3 outdrives feature counter-rotating dual propellers that improve propulsion efficiency, speed, acceleration and handling on a boat. The two props are mounted in front of one another and turn in opposite directions eliminating wasted energy from the propeller wash. The Bravo 3 is available in a single or twin engine application and is capable of speeds up to 65 mph for gas engines up to 525 HP.
MerCruiser Bravo Sterndrives
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Bravo 1 Sterndrive
- Bravo One
- Bravo One X
- Bravo One XR
- Bravo 2 Sterndrive
- Bravo Two
- Bravo Two X
- Bravo Two XR
- Bravo 3 Sterndrive
- Bravo Three
- Bravo Three X
- Bravo Three XR
MerCruiser Blackhawk Surface Drive
The Blackhawk basically has the bravo 1 upper gears and bravo 3 lower gears/propeller shafts, etc. with a shorter vertical shaft in a one piece case. The Blackhawk drive is about eight inches shorter and can be mounted almost 2 3/4 inches above a standard Bravo. The two props maintain the bite at this height, but it takes a good engine to turn all that blade area at idle.
Mercury MerCruiser Service Manuals Directory
MerCruiser Engine & Sterndrive Manuals
- By Manual Number #1 - #48
- Technical Manuals | Sport Jet Manuals
MerCruiser Hi-Performance Racing Engines & Sterndrive Manuals
- By Manual Number hp#1 - hp#19
"Publication"####'s | For Years | MerCruiser Manual # and Description |
---|---|---|
90-68648 | 1963-1973 | #1 Engines & Drives - All |
90-71707 | 1974-1977 | #2 Engines & Drives - All |
90-95693 | 1978-1984 | #3 Engines - All 4, L6 & V8 |
90-86137 | 1978-1982 | #4 Sterndrives - MC 120 to 260 |
90-12935 | 1978-1993 | #5 Sterndrives - TR & TRS |
90-12934--2 | 1983-1990 | #6 Sterndrives - R, MR, Alpha One & Alpha One SS |
90-12410 | 1983-1993 | #7 Engines - GM V6 |
90-44553 | 1985-1989 | #8 Engines - Mercury Marine 4 Cyl. |
90-14499--1 | 1985-1988 | #9 Engines - GM V8 |
90-14693--1 | 1985-1989 | #10 Engines - GM 4 Cyl. |
90-17431--4 | 1988-1998 | #11 Sterndrives - Bravo |
90-814099--1 | 1989-1993 | #12 Engines - Diesel, 5 & 6 Cyl. |
90-816462 | 1990-1997 | #13 Engines - GM 4 Cyl. |
90-818177--2 | 1991-On | #14 Sterndrives - Alpha One Gen II |
90-816463 | 1989-1992 | #15 Engines - GM V8 (No Hi Perf.) |
90-823224--2 | 1993-1997 | #16 Engines - GM V8 454 & 502 CID (Gen V - Gen VI) |
90-823225--1 | 1993-1997 | #17 Engines - GM V8 305 & 350 CID (5.0L 93-95) |
1993-1995 | #17 Engines - GM 5.0L | |
90-823226--1 | 1993-1997 | #18 Engines - GM V6 Gen II Balance Shaft |
90-823227 | 1994-1996 | #19 Engines - Diesel, V8, 7.3L (IDI) |
90-823228 | 1994-1995 | #20 Sterndrives - Blackhawk |
90-806934 | 1994-1997 | #21 Engines - Diesel, 5 & 6 Cyl. 3.0L, 3.6L & 4.2L (IDI) |
90-860074 | 1997 - | #22 Engines - Diesel, D-Tronic 2.8L (DI) Serial Numbers 144109-0M99999 |
#22 Engines - Diesel, D-Tronic 4.2L (DI) Serial Numbers 144144-0M99999 |
||
90-860074020 | 2022- | #22s Engines D4.2L 300 Diesel |
90-861326--1 | 1998- | #23 Engines - GM V8 454 & 502 CID (Gen VI and L-29) |
90-861327--1 | 1998-2001 | #24 Engines - GM V8 305 & 350 CID |
90-861327000 | 2000-2001 | #24s Supplement: Engines - GM V8 377 CID (6.2L) |
90-861328--1 | 1998- | #25 Engines - GM V6 |
90-861329--1 | 1998- | #26 Engines - GM 4 Cyl. |
90-861784 | 1998- | #27 Engines - V-8 Diesel, D7.3L D-Tronic (DI) |
90-861784990 | 1998- | #27s Supplement: Engines V-8 Diesel D7.3L/LD D-Tronic |
90-863160 | 1999-2005 | #28 Sterndrive–Bravo One-Two-Three & XZ/XR |
90-863016 | 2000- | #29 D1.7L DTI In-Line Diesel |
90-863161 | 1998- | #30 Engines - 496 CID/8.1L Gasoline Engine |
90-864260 | 2001- | #31 Engines - 5.0L (305), 5.7L (350), and 6.2L (377) |
90-864261 | 2001- | #32 Engines - 4.3L (262) |
90-863757--1 | 2000- | #33 Engines - PCM555 Diagnostics |
90-863616 | 2001- | #34 Engines - D4.2L LD In-line Diesel |
90-864212 | 2001- | #35 Precision Pilot |
90-864573 | 2001- | #36 Engines - ECM555 Diagnostics |
90-864260020 | 2002- | #37 Dry Joint Exhaust System |
90-866211 | 2004- | #38 Jet |
90-865612T00 | 2004- | #39 Bravo Sterndrives Books 1-7
|
90-865376 | 2004- | #40s Supplement to 30 & 31: Engines Gen III Cool Fuel |
90-866202 | 2004- | #41s Supplement to 25, 26 & 31: Engines Turn Key Start (TKS) |
90-866025 | 2006- | #42 Engines - 2.8L Diesel |
90-8M0041669 | 2014- | #43 Engines 4.3 Liter Gasoline W/E.C. |
90-879172243 | 2014- | #44 Engines Gasoline 8.2L Sterndrive, 8.2L Inboard |
90‑866944 | 2008- | #45 Zeus Drive |
90-899883197 | 2012- | #46 Covers: Engines Gasoline 3.0 TKS & 3.0 MPI |
90-866941 | 2007- | #47 Engines QSD 2.8L and 4.2L Diesel Models |
90-866942 | 2007- | #48 Engines QSD 2.0L Diesel Models |
"Publication"#'s | For Years | Hi-Performance Motors - Description |
90-817110 | 1989-1992 | HP #1 Engines - Hi-Performance (Mark IV HP420, HP425, HP465, HP500 Bulldog, HP575) |
90-815526 | 1982 - | HP #2 Sterndrives - III & II, III, IV & V SSM |
90-849776 | Supplement | HP #2s Sterndrives - III A |
90-848294-1 | 1992-1998 | HP #3 Engines - Hi-Performance (Gen V HP425, HP450, HP465, HP500, Mark IV & Gen V HP525SC, HP600SC, HP 800SC) |
90-848656 | All | HP #4 Sterndrives - VI & VII (Non Dry Sump) |
90-840250 | 1999- | HP #5 Sterndrives - VI (Dry Sump) |
90-840283 | 1999- | HP #6 HP500 EFI |
90-840500 | 1999- | HP #7 Engines - HP377 EFI |
90-814705R03 | 2006- | Remote Controls |
MerCruiser Service Manuals for Engines and Drives
MerCruiser Sterndrive Service Manuals Directory Check List
MerCruiser Service Manual #38, PN: 90‑866211
- Part Number: 90‑866211
- Covers: Sm Mc Doen Jet Jetdrive
- Years: 2004-On
- Contents: pages, mb, .pdf
- USD: currently unavailable

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MerCruiser Service Manual #42, PN: 90‑866025
- Part Number: 90‑866025
- Covers: Engines 2.8L Diesel
- Years: 2006-On
- Contents: pages, mb, .pdf
- USD: currently unavailable

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MerCruiser Service Manual #45
- Part Number: 90‑866944
- Covers: Zeus Drive
- Years: 2008-On
- Contents: pages, mb, .pdf
- USD: currently unavailable

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MerCruiser Service Manual PN: 90-814705R03
-
Part Number: 90-814705R03
- Covers: Remote Controls
- Years: 2006-
- Contents: 659 pages, 24.9 mb, .pdf
- USD: $9.98

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MerCruiser Service Manual PN: 90-805536040
-
Part Number: 90-805536040
- Covers: 1994 Technicians Handbook Diesel Engines
- Years: 1994
- Contents: 373 pages, 62.1 mb, .pdf
- USD: $19.98

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MerCruiser Service Manual PN: 90-806534940
-
Part Number: 90-806534940
- Covers: 1994 Technicians Handbook Stern Drive Units
- Years: 1994
- Contents: 217 pages, 28.9 mb, .pdf
- USD: $9.98

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MerCruiser Service Manual PN: 90-806534950
-
Part Number: 90-806534950
- Covers: 1995 Technicians Handbook Stern Drive Units
- Years: 1995
- Contents: 279 pages, 36.7 mb, .pdf
- USD: $9.98

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MerCruiser Service Manual PN: 90-806536950
-
Part Number: 90-806536950
- Covers: 1995 Technicians Handbook Diesel Engines
- Years: 1995
- Contents: 380 pages, 63.8 mb, .pdf
- USD: $19.98

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MerCruiser Service Manual PN: 90-806536960
-
Part Number: 90-806536960
- Covers: 1996 Technicians Handbook Diesel Engines
- Years: 1996
- Contents: 207 pages, 30.3 mb, .pdf
- USD: $19.98

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MerCruiser Service Manual PN: 90-806534960
-
Part Number: 90-80653490
- Covers: 1996 Technicians Handbook Stern Drive Units
- Years: 1996
- Contents: 154 pages, 20.2 mb, .pdf
- USD: $9.98

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Mecury Service Manual PN: 90-828455
-
Part Number: 90-828455
- Covers: 1995 90/120 HP Sport Jet
- 90HP: Powerhead-0E095088, Pump-0E080400
- 120HP Powerhead-0E093700, Pump-0E080400
- Contents: 156 pages, 24.5 mb, .pdf
- USD: $19.98

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Mecury Service Manual PN: 90-834724
-
Part Number: 90-834724
- Covers: 90HP Sport Jet 90
- Years: 1993-1994
- Contents: 221 pages, 26.5 mb, .pdf
- USD: $19.98

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Hi Performance Racing Mercury MerCruiser Manuals
MerCruiser Sterndrive Service Manuals Directory Check List
HP #1 MerCruiser Racing Service Manual PN: 90‑817110
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Hi-Performance Part Number: 90‑817110 1-1290
- Covers: Engines (GM V8 454, 502, 540, MCM 420, 425, 465B, 500, 575
- Years: 1986-1992
- Contents: 369 pages, 62.6 mb, .pdf
- USD: 19.98

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HP #2 MerCruiser Racing Service Manual PN: 90‑815526
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Hi-Performance Part Number: 90‑815526
- Includes: Supplement Part Number: 90-849776
- Covers: Sterndrive III & II, III, IV & V SSM
- Years: 1982-
- Contents: 593 pages, 90.9 mb, .pdf
- USD: $19.98

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HP #2s MerCruiser Racing Supplement Manual PN: 90‑849776
-
Supplement Part Number: 90‑849776
- Covers: Sterndrive (Supplement) III A
- Years: All
- Contents: 37 pages, 21.9 mb, .pdf
- USD: $4.98

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HP #3 MerCruiser Racing Service Manual PN: 90‑848294
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Hi-Performance Part Number: 90‑848294 90‑8482941
- Covers: Engines (Gen V HP425 HP450 HP465 HP500, Mark IV & Gen V HP525SC & HP600SC, HP 800SC)
- Years: 1992-1998
- Contents: 427 pages, 82 mb, .pdf
- USD: $19.98

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HP #4 MerCruiser Racing Service Manual PN: 90‑848656
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Hi-Performance Part Number: 90‑848656 396
- Covers: Stern Drive Units VI & VII (Non Dry Sump)
- Years: All
- Contents: 161 pages, 26.6 mb, .pdf
- USD: $ 9.98

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HP #5 MerCruiser Racing Service Manual PN: 90‑840250
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Hi-Performance Part Number: 90‑840250
- Covers: Stern Drive VI (Dry Sump)
- Years: 1999-
- Contents: 152 pages, 23 mb, .pdf
- USD: $9.98

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HP #6 MerCruiser Racing Service Manual PN: 90‑840283
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Hi-Performance Part Number: 90‑840283
- Covers: GM 500 EFI Engine 502 CID 8.2L
- Years: 1999-
- Contents: 472 pages, 73.2 mb, .pdf
- USD: $19.98

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HP #7 MerCruiser Racing Service Manual PN: 90‑840500
-
Hi-Performance Part Number: 90‑840500 300
- Covers: GM 377 EFI Engine 377 CID 6.2L
- Years: 1999-
- Contents: 445 pages, 68.3 mb, .pdf
- USD: $19.98

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HP #8 MerCruiser Racing Diagnostic Manual PN: 90‑841053
- Hi-Performance Part Number: 90‑841053
- Covers: Engines: HP575 SCi 502 cid/8.2 Liter
- Years: 2001- Diagnostic Manual
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #8 MerCruiser Racing Service Manual PN: 90‑840542
- Hi-Performance Part Number: 90‑840542
- Covers: Engines: HP575 SCi 502 cid/8.2 Liter
- Years: 2001- Service Manual
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #9 MerCruiser Racing Diagnostic Manual PN: 90‑843188
- Hi-Performance Part Number: 90‑843188
- Covers: Engine: HP525 EFI
- Years: 2003-2006
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #9 MerCruiser Racing Service Manual PN: 90‑843189
- Hi-Performance Part Number: 90‑843189
- Covers: Engine: HP525 EFI
- Years: 2003-2006
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #10 MerCruiser Racing Diagnostic Manual PN: 90‑842770R02
- Hi-Performance Part Number: 90‑842770R02
- Covers: Engine: HP850, HP1075, HP1200 SCi
- Years: 2004-
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #10 MerCruiser Racing Service Manual PN: 90‑842771R01
- Hi-Performance Part Number: 90‑842771R01
- Covers: Engine: HP850, HP1075, HP1200 SCi
- Years: 2004-
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #11 MerCruiser Racing Diagnostic Manual PN: 90‑841965
- Hi-Performance Part Number: 90‑841965
- Covers: Engines: HP600 SCi
- Years: 2006
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #11 MerCruiser Racing Service Manual PN: 90‑841966
- Hi-Performance Part Number: 90‑841966
- Covers: Engines: HP600 SCi
- Years: 2006
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #12 MerCruiser Racing Service Manual PN: 90‑840250R01
- Hi-Performance Part Number: 90‑840250R01
- Covers: Sterndrives: VI (Dry Sump)
- Years: 1999-
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #13 MerCruiser Racing Diagnostic Manual PN: 90‑8M8000084
- Hi-Performance Part Number: 90‑8M8000084
- Covers: Engines HP525 EFI
- Years: 2006½-
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #13 MerCruiser Racing Service Manual PN: 90‑8M8021132
- Hi-Performance Part Number: 90‑8M8021132
- Covers: Engines HP525 EFI
- Years: 2006½-
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #14 MerCruiser Racing Diagnostic Manual PN: 90‑8M8020286
- Hi-Performance Part Number: 90‑8M8020286
- Covers: Engines HP600 SCi, HP700 SCi
- Years: 2006-
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #14 MerCruiser Racing Service Manual PN: 90‑8M8020287
- Hi-Performance Part Number: 90‑8M8020287
- Covers: Engines HP600 SCi, HP700 SCi
- Years: 2006-
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP #15 MerCruiser Racing Service Manual PN: 90‑8M8020285
- Hi-Performance Part Number: 90‑8M8020285
- Covers: Sterndrives: Dry Sump NXT¹
- Years: 2006-
- Contents: pages, mb, .pdf
- USD: currently unavailable

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HP MerCruiser Racing Special Tools Catalog PN: 90‑8M8022121
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Hi-Performance Part Number: 90‑8M8022121
- Covers: Mercury Racing Special Tools
- Years: 1998-
- Contents: 74 pages, 10.6 mb, .pdf
- USD: 9.98

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MerCruiser Inboard/Outdrive Model Identification Guide
How to Locate Your MerCruiser Serial Number Tags
-
Engine Serial Number: The serial number tag is located near the starter, by the flywheel housing; or, on the rocker arm or flame arrestor cover.
- Transom Plates: The serial number tag is located on the inner transom plate inside the boat; or, on the upper swivel pin.
- Sterndrive Serial Number (separate from engine): The serial number tag is located on the upper drive shaft housing (starboard side or on the back of the housing).
With the serial number located using information above, you can then use the chart below to identify your MerCruiser Engine/Sterndrive model.
MerCruiser Model Number Chart